Why can radar level gauges dominate chemical plants when they are just one type of level gauge?

Why can radar level gauges dominate chemical plants when they are just one type of level gauge?

Auto Instruments

Regularly share the core essentials of level measurement: from principle analysis, application cases, to selection and maintenance guidance. It includes both easy-to-understand basic encyclopedias and in-depth research ideas and successful practices.

Covering technical challenges in multiple industries such as chemical engineering, power, environmental protection, food, pharmaceuticals, and building materials, we help every technical professional grow rapidly.

one

How do they "see" the liquid level?

Radar level gauge

The radar level gauge emits microwave or millimeter-wave electromagnetic signals. These signals travel through the air and are reflected back upon encountering the surface of the material. The instrument calculates the liquid level height based on the time difference between the emission and reception of the signals.

Currently, the signal frequencies of mainstream industrial radar level gauges are concentrated between 6 GHz and 80 GHz. Research shows that electromagnetic waves are almost unaffected by temperature and humidity in the gas phase and can effectively penetrate steam, fog, and dust. High-frequency radars perform better in terms of resolution and anti-interference ability, and are particularly suitable for complex industrial environments. Both manufacturer reports and academic research indicate that in steam clouds, dust-tight silos, and stirred containers, the stability of radar echoes is significantly better than that of ultrasonic waves.

two

The adaptability to working conditions often determines success or failure.

In actual industrial sites, temperature fluctuations, pressure changes, dust, steam and foam are almost the norm rather than the exception.

Radar level gauge

A large number of comparative tests have shown that radar level gauges are designed for complex working conditions and can still maintain stable measurement performance under the following conditions:

High temperature and high pressure

Strong dust environments

Working conditions with obvious steam and foam interference

Relevant experiments and on-site data show that radar level gauges are almost unaffected by the physical properties of the medium, pressure and environmental changes, and are one of the more reliable liquid level measurement solutions in the chemical, mining and other industries.

Three

The difference in precision and range is not just a little bit.

Radar level gauge

Modern radar level gauges can achieve a measurement accuracy of ±1 mm, and some high-frequency models can even be more precise. At the same time, their measurement range can reach up to 150 meters, making them highly suitable for large storage tanks and high silos (Miller, 2020).

Four

Don't look at the price, but at the long-term maintenance cost.

Radar level gauge

When it comes to long-term operation and maintenance, rather than just the price, the Autolader radar level gauge is the best cost-effective choice for chemical plants! Its non-contact measurement design has no mechanical moving parts. It is equipped with a fully PTFE anti-corrosion antenna and a 316L stainless steel sealing structure, which fundamentally eliminates problems such as corrosion, jamming, and adhesion, significantly reducing the cost of replacing vulnerable parts. The maintenance cycle of the equipment can be as long as over three years, and daily only requires simple visual inspections, greatly reducing the time and effort for manual inspections and calibrations.

Conclusion

Process compatibility, precise stability, and worry-free operation and maintenance - these are the core logics for radar level transmitter to dominate chemical plants. Auto Instrument, deeply rooted in the industrial measurement field, empowers efficient production in various industries with high-performance-cost ratio guide wave radar level transmitter; safeguards complex working conditions with reliable and durable guide wave radar level meter; and helps enterprises reduce costs and increase efficiency with accurate and intelligentradar level sensor. More technical insights on radar level transmitter for grain are continuously updated. Don't forget to follow!